Hypermill 5 Axis Multiblade at Mebsa: The technology that makes us stand out
In the precision machining sector, having the right software not only optimizes processes—it also expands manufacturing possibilities. At Mebsa, we know this well: we’ve spent over three decades combining experience, technical rigor, and a constant commitment to innovation. In line with this, we’ve incorporated one of the most advanced systems on the market for multi-axis machining: Hypermill 5 Axis Multiblade, a CAM software solution specifically designed for milling blades, impellers, and turbomachinery with complex geometries.
Innovation applied to extreme precision
Developed by OPEN MIND Technologies, Hypermill is a global benchmark among CAM software used in highly demanding industrial environments. The 5 Axis Multiblade module was created to confidently handle the most complex technical challenges, especially for parts with curved surfaces, deep cavities, and delicate transitions between the blade and the hub.
Its implementation significantly reduces programming time and avoids errors caused by manual calculations, thanks to its ability to automate critical processes such as roughing, simultaneous finishing, and collision avoidance. This software is a solution reserved for only a few companies, and it not only improves efficiency but also elevates final quality to levels that are hard to achieve with other CAM systems.
Exclusive technology in Spain
Currently, only three companies in Spain use this Hypermill module. Mebsa is one of them—and the only one applying it to high-difficulty materials like Inconel 718, a nickel-based alloy known for its extreme hardness and thermal resistance, commonly used in aerospace and propulsion components.
Thanks to this technology, we can manufacture rocket turbopump blades with micrometric precision, maintaining strict tolerances and achieving flawless finishes, even in hard-to-reach areas. The combination of the Multiblade module with our Hermle C32 and DMU 60 eVo linear machining centers enables us to take on unique projects that demand perfection in every detail.
Key advantages of the Hypermill Multiblade module
- Automated roughing and finishing for highly complex geometries
- Cycle time reduction and optimized toolpaths
- Specific strategies for hub, blade, and blade tip
- Active collision control and dynamic tool orientation adjustment
- Extended tool life and stable machining processes
These advantages not only allow us to deliver top-quality parts but also enhance our competitiveness in strategic sectors such as aerospace, automotive, energy, and high-tech industries.
Hypermill + Experience: A winning combination
At Mebsa, we don’t just use advanced technology—we know how to get the most out of it. Our experience with CAM software such as Hypermill and Mastercam translates into smart, precise programming tailored to real production needs. We invest in efficient automation and use macros, advanced simulations, and tools like the Machining Optimizer to anticipate issues and optimize machining from the first part.
We also employ integrated systems like Hypermill Connected Machining, which synchronizes our programming and production units, enabling full traceability and direct communication between the software and the machines.
The machining of the future, today
The Hypermill 5 Axis Multiblade module allows us to offer a machining capability that very few companies in Europe can match. This is not just another CAM software—it’s a critical tool for those seeking real solutions in demanding environments, where part complexity is no longer a barrier but an opportunity to innovate.
At Mebsa, we combine technology, experience, and strategic vision to ensure every industrial project achieves the highest quality standards. If you need to manufacture advanced geometry parts with the most demanding standards, get in touch with us. We are ready to take on any high-precision machining challenge.